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Automotive JIS C3406 JASO D611/D608 SAE J1128/J1127/J1678 ISO 6722

Automotive Cables
Complete Range

Comprehensive portfolio of low-tension automotive cables meeting all major international standards — from ultra-thin wall (0.22mm²) to heavy-duty battery cables (120mm² / 4/0 AWG). Bare or tinned copper, PVC or cross-linked insulation, +70°C to +150°C.

45+
Cable Types
8
Spec Standards
500+
Size Variants
90+
Colour Options
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PVC / XLPO Cu Strands
Standards: JIS C3406 JASO D611 JASO D608 SAE J1128 SAE J1127 SAE J1678 ISO 6722 Volvo
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Part Number Size Current (A) Resistance (Ω/km) OD (mm) Weight (kg/km) Std Length (m)

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All current ratings at ambient 40°C. Part numbers: replace XX with 2-digit colour code when ordering.

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Complete Specification Coverage

JIS C3406
Japan
TypesAV
Temp Range-40°C to +80°C
Size Range0.5 – 100 mm²
InsulationLead-free PVC
JASO D611
Japan
TypesAV-f, AVS, AVS-f, AVSS, AVSS-f, AVSSH-f, EB, HEB, HDEB
Temp Range-40°C to +80°C / +100°C
Size Range0.22 – 100 mm²
InsulationPVC / HR-PVC
JASO D608
Japan
TypesAVSSX, AVSSX-f, AVX, AVX-f, AEX, AEX-f, AESSX
Temp Range-40°C to +100°C / +120°C
Size Range0.3 – 100 mm²
InsulationEBXL-PVC / EBXL-PE
SAE J1128
USA
TypesGPT, HDT, TWP, TXL, GXL, SXL
Temp Range-40°C to +85°C / +125°C
Size Range0.22 mm² / AWG 24 – 6
InsulationPVC, EBXL-XLPO
SAE J1127
USA
TypesSTT, SGT, STX, SGX, SGR
Temp Range-40°C to +80°C / +125°C
Size Range6 – 103 mm² / AWG 6 – 4/0
InsulationPVC, EBXL-XLPO, EPDM
SAE J1678
USA
TypesWTA, WXC
Temp Range-40°C to +85°C / +125°C
Size RangeAWG 22 – 12
InsulationUltra-thin PVC / XLPE
Volvo Standard
Sweden
TypesRK
Temp Range-40°C to +70°C
Size Range0.38 – 120 mm²
InsulationPVC Class T1
ISO 6722
International
ClassesA (+85°C), B (+100°C), C (+125°C), D (+150°C)
TypesStandard, TW, UTW, CPE-FR
Size Range0.22 – 120 mm²
InsulationPVC, EBXL-CPE-FR, EBXL-Polyolefin

Colour Code Reference

ColourCodeColourCodeColourCode
🔴 Red01🟡 Yellow02🔵 Blue03
⚫ Black04🟢 Green05🟡🟢 Yellow-Green06
🩶 Grey07🟫 Brown08⚪ White09
🟠 Orange10🟣 Violet11🍫 Chocolate12
Tan13Charcoal14LT Blue15
DK Grey16LT Green17DK Green18
DK Blue19Purple20Pink21

Dual-colour options (24–99 range) also available. Consult datasheet or contact our sales team for stripe combinations.

Manufacturing Excellence

  • EBXL (Electron Beam Cross-Linking) technology for superior thermal performance
  • Unilay conductor stranding for uniform electrical characteristics
  • Lead-free, RoHS-compliant insulation materials
  • 100% electrical continuity testing on every reel
  • Voltage withstand tested per applicable standard

Certifications & Approvals

  • TÜV Rheinland tested and certified
  • Research Design & Standards Organisation (RDSO) approved
  • ISO 9001 Quality Management System
  • IATF 16949 Automotive Quality Standard
  • AIS / CMVR type approvals for Indian market

Conductor Materials

  • E-Cu ETP1 (IEC 60228 / JIS C 3102 / ASTM B3) bare copper
  • Tinned copper option for corrosion resistance
  • Class 5 fine-wire stranding (extra flexible)
  • Class 6 ultra-fine stranding for highest flexibility

Standard Reel Lengths

  • 500m reels: small cross-sections (≤1.25mm² / fine wire types)
  • 1000m reels: medium cross-sections
  • 2000m reels: ultra-thin wall types
  • Custom reel lengths on request
  • Drum packing for large cross-sections (≥25mm²)

Need a Custom Specification?

Our engineering team can develop cables to OEM-specific requirements including asymmetric stranding, proprietary insulation compounds, and special marking.